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99% High Insulation Alumina Ceramic Ring Plate Disc Sheet

99% High Insulation Alumina Ceramic Ring Plate Disc Sheet

AL2O3 Alumina Ring is made of high-purity alumina precision manufacturing, it has high hardness, wear resistance, high temperature resistance and chemical corrosion resistance, and is suitable for mechanical seals, bearings and insulating components. It has stable and reliable performance and long service life.

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Ceramic Ring Sheet 

Product Description

White Ceramic Ring is miniature transmission or positioning components designed for high precision, long life, and special environments. Through the superior comprehensive properties of ceramic materials, they overcome the bottlenecks of traditional metal parts in terms of wear resistance, lubrication, contamination, corrosion resistance, and lightweighting, becoming a core component for achieving reliable motion functions in precision instruments, high-end equipment, and miniaturized products.

 

Product Advantage

Feature Category Intrinsic properties and core advantages
Abrasion resistance

Intrinsic properties: Hardness is second only to diamond and silicon carbide.

Advantages: It is the ultimate material for resisting abrasive wear, and its lifespan in media containing solid particles far exceeds that of metals, greatly reducing downtime for maintenance.

Corrosion resistance

Intrinsic properties:It exhibits extremely high chemical inertness to strong acids, strong alkalis, organic solvents, and salts.

Advantages: It fundamentally solves the problem of sealing failure caused by media corrosion in the chemical and pharmaceutical industries.

High temperature resistance

Intrinsic properties:It has a high melting point and excellent strength and hardness retention at high temperatures.

Advantages: It can operate stably in high-temperature environments where the metal sealing ring has softened and failed, thus broadening the upper limit of its application temperature.

High stiffness and dimensional stability

Intrinsic properties:High elastic modulus ensures rigidity, and low coefficient of thermal expansion ensures dimensional stability.

Advantages: Under pressure and temperature fluctuations, the sealing surface deforms minimally, maintaining a tight fit, which is fundamental to achieving long-lasting seals.

Cleanliness and bioinertness

Intrinsic properties:Made of pure, non-adhesive material, it is not prone to microbial growth and can withstand high-temperature sterilization.

Advantages: Meets the stringent hygiene requirements for sterility and pollution-free conditions in industries such as pharmaceuticals, food, and bioengineering.

Low density

Intrinsic properties:Its density is significantly lower than that of metals (such as steel).

Advantages: It reduces the centrifugal force of high-speed rotating parts, improves dynamic balance, and is conducive to achieving high speed and high response in equipment

 

Application

Applications Core role
1. Chemical and process industries (pumps, reactors, valves for conveying acids, alkalis, salts, slurries, and solvents) Achieving reliable sealing under conditions of high corrosion, high wear, and high temperature prevents leakage of harmful media and ensures safe and continuous production.
2. Oil and Gas (Multiphase Flow Pumps, Downhole Tools, Pipeline Booster Pumps) Achieving long-lasting seals in harsh environments containing sand, high pressure, and corrosive substances, and withstand extreme erosion and pressure.
3. Pharmaceutical and Bioengineering (Fermenters, Centrifuges, Aseptic Transfer Pumps) Achieving high cleanliness and sterile sealing, withstands repeated high-temperature steam sterilization and chemical cleaning, and prevents product contamination.
4. Electricity and Energy (Boiler Feed Pumps, Nuclear Power Plant Auxiliary Pumps, Desulfurization Circulation Pumps) Provide stable sealing in environments such as high-temperature and high-pressure hot water and water treatment chemicals, ensuring long-term system operation.
5. Automotive and Transportation (Heavy-duty vehicle cooling pumps, new energy vehicle cooling systems, fuel cell systems) Improve the sealing reliability of coolant and medium over a wide temperature range and long cycle, adapting to more demanding operating conditions.
6. Aerospace and specialized fields (rocket engine turbopumps, satellite propulsion systems) Achieving ultra-high reliability of "zero leakage" seals in extreme temperatures, vacuum, and special propellants.
7. Suitable for harsh industrial applications (high-temperature fans, scrubbing towers, papermaking, metallurgy, etc.) Replace traditional seals, solves the problem of frequent failures under harsh conditions, and significantly extends the maintenance cycle.

 

Our customized Process

Customized Process
 
Comprehend application product information from customers  Engineers create drawings  Customers confirms drawings ⇒ After customer confirmation, a quotation is prepared ⇒ Confirm quotation and making sample ⇒ Customers confirm sample ⇒ Deposit payment is made  Mass production begins ⇒ Shipping and receiving tracking ⇒ Order finish

 

Why choose us?

1.Customized R&D, rather than standard product adaptation

2.Deep control of materials science:Material Selection Based on Needs,Microstructure Optimization,Batch Consistency

3.Precision machining capability:Flatness can reach 0.001mm, parallelism 0.002mm, and roughness Ra 0.1μm.

 

FAQ

Q1: What products does your company offer?

We specialize in high-performance ceramics such as alumina and silicon nitride, providing insulators, structural components, wear-resistant parts, and customized solutions.

 

Q2: Can you customize non-standard parts?

Yes. We support processing based on provided drawings and collaborative technical development, offering a full-process service from design to mass production.

 

Q3: What about accuracy and delivery time?

Standard tolerance ±0.05mm, precision grade ±0.01mm; samples 7-15 days, bulk orders 20-30 days.

 

Q4: Main application areas?

Power, electronics, machinery, chemical, and aerospace industries.

 

Q5: Quality assurance measures?

Full-process quality inspection, providing material reports and performance test data, supporting third-party certification and testing.

 

Q6: Do you provide technical support?

We provide professional support such as material selection consultation, design optimization, and failure analysis.

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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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Contact Us :cindy@w7ceramics.com

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